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Recovery of waste heat in cement plants for the capture of CO

Ruifeng DONG, Zaoxiao ZHANG, Hongfang LU, Yunsong YU

《化学科学与工程前沿（英文）》 2012年 第6卷 第1期   页码 104-111 doi: 10.1007/s11705-011-1166-0

摘要： Large amounts of energy are consumed during the manufacturing of cement especially during the calcination process which also emits large amounts of CO . A large part of the energy used in the making of cement is released as waste heat. A process to capture CO by integrating the recovery and utilization of waste heat has been designed. Aspen Plus software was used to calculate the amount of waste heat and the efficiency of energy utilization. The data used in this study was based on a dry process cement plant with a 5-stage preheater and a precalciner with a cement output of 1 Mt/y. According to the calculations: 1) the generating capacity of the waste heat recovery system is 4.9 MW. 2) The overall CO removal rate was as high as 78.5%. 3) The efficiency of energy utilization increased after the cement producing process was retrofitted with this integrated design.

关键词： cement industry     waste heat     recovery     utilization     CO2 removal    

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A performance analysis of integrated solid oxide fuel cell and heat recovery steam generator for IGFC

Souman RUDRA, H. T. KIM, Jinwook LEE, L. ROSENDAHL,

《能源前沿（英文）》 2010年 第4卷 第3期   页码 402-413 doi: 10.1007/s11708-010-0122-x

摘要： Solid oxide fuel cell (SOFC) is a promising technology for electricity generation. Sulfur-free syngas from a gas-cleaning unit serves as fuel for SOFC in integrated gasification fuel cell (IGFC) power plants. It converts the chemical energy of fuel gas directly into electric energy, thus high efficiencies can be achieved. The outputs from SOFC can be utilized by heat recovery steam generator (HRSG), which drives the steam turbine for electricity production. The SOFC stack model was developed using the process flow sheet simulator Aspen Plus, which is of the equilibrium type. Various ranges of syngas properties gathered from different literature were used for the simulation. The results indicate a trade-off efficiency and power with respect to a variety of SOFC inputs. The HRSG located after SOFC was included in the current simulation study with various operating parameters. This paper describes IGFC power plants, particularly the optimization of HRSG to improve the efficiency of the heat recovery from the SOFC exhaust gas and to maximize the power production in the steam cycle in the IGFC system. HRSG output from different pressure levels varies depending on the SOFC output. The steam turbine efficiency was calculated for measuring the total power plant output. The aim of this paper is to provide a simulation model for the optimal selection of the operative parameters of HRSG and SOFC for the IGFC system by comparing it with other models. The simulation model should be flexible enough for use in future development and capable of predicting system performance under various operating conditions.

关键词： SOFC     HRSG     IGFC     syngas    

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Automated retrofit targeting of heat exchanger networks

Timothy G. Walmsley, Nathan S. Lal, Petar S. Varbanov, Jiří J. Klemeš

《化学科学与工程前沿（英文）》 2018年 第12卷 第4期   页码 630-642 doi: 10.1007/s11705-018-1747-2

摘要：

The aim of this paper is to develop a novel heat exchanger network (HEN) retrofit method based on a new automated retrofit targeting (ART) algorithm. ART uses the heat surplus-deficit table (HSDT) in combination with the Bridge Retrofit concepts to generate retrofit bridges option, from which a retrofit design may be formulated. The HSDT is a tabular tool that shows potential for improved re-integration of heat source and sink streams within a HEN. Using the HSDT, retrofit bridges—a set of modifications that links a cooler to a heater to save energy—may be identified, quantified, and compared. The novel retrofit method including the ART algorithm has been successfully implemented in Microsoft ExcelTM to enable analysis of large-scale HENs. A refinery case study with 27 streams and 46 existing heat exchangers demonstrated the retrofit method’s potential. For the case study, the ART algorithm found 68903 feasible unique retrofit opportunities with a minimum 400 kW·unit−1 threshold for heat recovery divided by the number of new units. The most promising retrofit project required 3 new heat exchanger units to achieve a heat savings of 4.24 MW with a favorable annualised profit and a reasonable payback period.

关键词： process retrofit     pinch analysis     heat exchanger network     heat recovery    

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Exergy analysis of R1234ze(Z) as high temperature heat pump working fluid with multi-stage compression

Bin HU, Di WU, L.W. WANG, R.Z. WANG

《能源前沿（英文）》 2017年 第11卷 第4期   页码 493-502 doi: 10.1007/s11708-017-0510-6

摘要： In this paper, the simulation approach and exergy analysis of multi-stage compression high temperature heat pump (HTHP) systems with R1234ze(Z) working fluid are conducted. Both the single-stage and multi-stage compression cycles are analyzed to compare the system performance with 120°C pressurized hot water supply based upon waste heat recovery. The exergy destruction ratios of each component for different stage compression systems are compared. The results show that the exergy loss ratios of the compressor are bigger than that of the evaporator and the condenser for the single-stage compression system. The multi-stage compression system has better energy and exergy efficiencies with the increase of compression stage number. Compared with the single-stage compression system, the coefficient of performance (COP) improvements of the two-stage and three-stage compression system are 9.1% and 14.6%, respectively. When the waste heat source temperature is 60°C, the exergy efficiencies increase about 6.9% and 11.8% for the two-stage and three-stage compression system respectively.

关键词： multi-stage compression     high temperature heat pump     heat recovery     exergy destruction     R1234ze(Z) working fluid    

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Analysis of a 1 kW organic Rankine cycle using a scroll expander for engine coolant and exhaust heatrecovery

Yiji LU, Anthony Paul ROSKILLY, Long JIANG, Longfei CHEN, Xiaoli YU

《能源前沿（英文）》 2017年 第11卷 第4期   页码 527-534 doi: 10.1007/s11708-017-0516-0

摘要： The development of engine waste heat recovery technologies attracts ever increasing interests due to the rising strict policy requirements and environmental concerns. This paper presented the study of engine coolant and exhaust heat recovery using organic Rankine cycle (ORC). Eight working fluids were selected to evaluate and compare the performance of the integrated waste heat recovery system. Rather than the conventional engine ORC system mainly focusing on the utilization of exhaust energy, this work proposed to fully use the engine coolant energy by changing the designed parameters of the ORC system. The case study selected a small engine as the heat source to drive the ORC system using a scroll expander for power production. The evaluation results suggest that under the engine rated condition, the solution to fully recover the engine coolant energy can achieve a higher power generation performance than that of the conventional engine ORC system. The results suggest that adding a recuperator to the ORC system can potentially improve the system performance when the working fluids are dry and the overall dumped heat demand of the system can be reduced by 12% under optimal conditions. When the ORC evaporating and condensing temperature are respectively set at 85°C and 30°C, the integrated engine waste heat recovery system can improve the overall system efficiency by 9.3% with R600, R600a or -Pentane as the working fluid.

关键词： organic Rankine cycle     scroll expander     coolant and exhaust recovery     internal combustion engine    

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small-scale silica gel-water adsorption system for domestic air conditioning and water heating by the recovery

Y. YU, Q. W. PAN, L. W. WANG

《能源前沿（英文）》 2020年 第14卷 第2期   页码 328-336 doi: 10.1007/s11708-019-0623-1

摘要： A small-scale silica gel-water adsorption system with modular adsorber, which utilizes solar energy to achieve the cogeneration of domestic air conditioning and water heating effect, is proposed and investigated in this paper. A heat recovery process between two adsorbers and a mass recovery process between two evaporators are adopted to improve the overall cooling and heating performance. First, the adsorption system is tested under different modes (different mass recovery, heat recovery, and cogeneration time) to determine the optimal operating conditions. Then, the cogeneration performance of domestic cooling and water heating effect is studied at different heat transfer fluid temperatures. The results show that the optimal time for cogeneration, mass recovery, and heat recovery are 600 s, 40 s, and 40 s, respectively. When the inlet temperature of hot water is around 85°C, the largest cooling power and heating power are 8.25 kW and 21.94 kW, respectively. Under the condition of cooling water temperature of 35°C, the obtained maximum COP , COP , and SCP of the system are 0.59, 1.39, and 184.5 W/kg, respectively.

关键词： silica gel-water     heat and mass recovery     solar energy     domestic cooling and heating    

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Energy-efficient recovery of tetrahydrofuran and ethyl acetate by triple-column extractive distillation

Ao Yang, Yang Su, Tao Shi, Jingzheng Ren, Weifeng Shen, Teng Zhou

《化学科学与工程前沿（英文）》 2022年 第16卷 第2期   页码 303-315 doi: 10.1007/s11705-021-2044-z

摘要： An energy-efficient triple-column extractive distillation process is developed for recovering tetrahydrofuran and ethyl acetate from industrial effluent. The process development follows a rigorous hierarchical design procedure that involves entrainer design, thermodynamic analysis, process design and optimization, and heat integration. The computer-aided molecular design method is firstly used to find promising entrainer candidates and the best one is determined via rigorous thermodynamic analysis. Subsequently, the direct and indirect triple-column extractive distillation processes are proposed in the conceptual design step. These two extractive distillation processes are then optimized by employing an improved genetic algorithm. Finally, heat integration is performed to further reduce the process energy consumption. The results indicate that the indirect extractive distillation process with heat integration shows the highest performance in terms of the process economics.

关键词： extractive distillation     solvent selection     conceptual design     process optimization     heat integration    

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Typical off-design analytical performances of internal combustion engine cogeneration

Xiaohong HE, Ruixian CAI

《能源前沿（英文）》 2009年 第3卷 第2期   页码 184-192 doi: 10.1007/s11708-009-0007-z

摘要： Based on experimental data, typical off-design characteristic curves with corresponding formulas of internal combustion engine (ICE) are summarized and investigated. In combination with analytical solution of single-pressure heat recovery steam generator (HRSG) and influence of ambient pressure on combined heat and power (CHP) system, off-design operation regularities of ICE cogeneration are analyzed. The approach temperature difference Δ , relative steam production and superheated steam temperature decrease with the decrease in engine load. The total energy efficiency, equivalent exergy efficiency and economic exergy efficiency first increase and then decrease. Therefore, there exists an optimum value, corresponding to ICE best efficiency operating condition. It is worth emphasizing that Δ is likely to be negative in low load condition with high design steam parameter and low ICE design exhaust gas temperature. Compared with single shaft gas turbine cogeneration, Δ in ICE cogeneration is more likely to be negative. The main reason for this is that the gas turbine has an increased exhaust gas flow with the decrease in load; while ICE is on the contrary. Moreover, ICE power output and efficiency decrease with the decrease in ambient pressure. Hence, approach temperature difference, relative steam production and superheated steam temperature decrease rapidly while the cogeneration efficiencies decrease slightly. It is necessary to consider the influence of ambient conditions, especially the optimization of ICE performances at different places, on cogeneration performances.

关键词： internal combustion engine (ICE)     cogeneration     heat recovery steam generator (HRSG)     off-design     superheated steam     saturated steam     ambient pressure    

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Improved resilience measure for component recovery priority in power grids

《工程管理前沿（英文）》 2021年 第8卷 第4期   页码 545-556 doi: 10.1007/s42524-021-0161-5

摘要： Given the complexity of power grids, the failure of any component may cause large-scale economic losses. Consequently, the quick recovery of power grids after disasters has become a new research direction. Considering the severity of power grid disasters, an improved power grid resilience measure and its corresponding importance measures are proposed. The recovery priority of failed components after a disaster is determined according to the influence of the failed components on the power grid resilience. Finally, based on the data from the 2019 Power Yearbook of each city in Shandong Province, China, the power grid resilience after a disaster is analyzed for two situations, namely, partial components failure and failure of all components. Result shows that the recovery priorities of components with different importance measures vary. The resilience evaluations under different repair conditions prove the feasibility of the proposed method.

关键词： resilience measure     power grid     importance measure     component recovery    

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Absorption heat pump for waste heat reuse: current states and future development

Zhenyuan XU, Ruzhu WANG

《能源前沿（英文）》 2017年 第11卷 第4期   页码 414-436 doi: 10.1007/s11708-017-0507-1

摘要： Absorption heat pump attracts increasing attention due to its advantages in low grade thermal energy utilization. It can be applied for waste heat reuse to save energy consumption, reduce environment pollution, and bring considerable economic benefit. In this paper, three important aspects for absorption heat pump for waste heat reuse are reviewed. In the first part, different absorption heat pump cycles are classified and introduced. Absorption heat pumps for heat amplification and absorption heat transformer for temperature upgrading are included. Both basic single effect cycles and advanced cycles for better performance are introduced. In the second part, different working pairs, including the water based working pairs, ammonia based working pairs, alcohol based working pairs, and halogenated hydrocarbon based working pairs, for absorption heat pump are classified based on the refrigerant. In the third part, the applications of the absorption heat pump and absorption heat transformer for waste heat reuse in different industries are introduced. Based on the reviews in the three aspects, essential summary and future perspective are presented at last.

关键词： absorption     heat pump     heat transformer     waste heat     working pair    

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Technologies for pollutant removal and resource recovery from blackwater: a review

《环境科学与工程前沿（英文）》 2023年 第17卷 第7期 doi: 10.1007/s11783-023-1683-3

摘要：

● Blackwater is the main source of organics and nutrients in domestic wastewater.

关键词： Blackwater     Water-flushing toilet     Sanitation     Nutrient recovery     Water reuse     Sustainable development    

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Dissolved methane in anaerobic effluent: Emission or recovery?

《环境科学与工程前沿（英文）》 2022年 第16卷 第4期 doi: 10.1007/s11783-022-1537-4

摘要： Various anaerobic processes have been explored for the energy-efficient treatment of municipal wastewater. However, dissolved methane in anaerobic effluent appears to be a barrier towards the energy and carbon neutrality of wastewater treatment. Although several dissolved methane recovery methods have been developed, their engineering feasibility and economic viability have not yet been assessed in a holistic manner. In this perspective, we thus intend to offer additional insights into the cost-benefit of dissolved methane recovery against its emission.

关键词： Anaerobic treatment     Municipal wastewater     Dissolved methane     Methane recovery     Carbon emission    

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China Launched the First Wastewater Resource Recovery Factory in Yixing

《环境科学与工程前沿（英文）》 2022年 第16卷 第1期 doi: 10.1007/s11783-021-1496-1

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Highly selective and green recovery of lithium ions from lithium iron phosphate powders with ozone

《化学科学与工程前沿（英文）》 2023年 第17卷 第6期   页码 749-758 doi: 10.1007/s11705-022-2261-0

摘要： Since lithium iron phosphate cathode material does not contain high-value metals other than lithium, it is therefore necessary to strike a balance between recovery efficiency and economic benefits in the recycling of waste lithium iron phosphate cathode materials. Here, we describe a selective recovery process that can achieve economically efficient recovery and an acceptable lithium leaching yield. Adjusting the acid concentration and amount of oxidant enables selective recovery of lithium ions. Iron is retained in the leaching residue as iron phosphate, which is easy to recycle. The effects of factors such as acid concentration, acid dosage, amount of oxidant, and reaction temperature on the leaching of lithium and iron are comprehensively explored, and the mechanism of selective leaching is clarified. This process greatly reduces the cost of processing equipment and chemicals. This increases the potential industrial use of this process and enables the green and efficient recycling of waste lithium iron phosphate cathode materials in the future.

关键词： lithium iron phosphate powder     stoichiometric number     selective leaching     lithium recovery    

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“NEW” resource recovery from wastewater using bioelectrochemical systems: Moving forward with functions

Akshay Jain, Zhen He

《环境科学与工程前沿（英文）》 2018年 第12卷 第4期 doi: 10.1007/s11783-018-1052-9

摘要：

Resource recovery from wastewater is a key function of bioelectrochemical systems.

NEW resources to recover include Nutrient, Energy, and Water.

Identifying proper application niches can guide BES research and development.

More efforts should be invested to the application of recovered resources.

A mindset for energy performance and system scaling is critically important.

关键词： Bioelectrochemical systems     Resource recovery     Wastewater treatment     Energy     Nutrients    

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标题 作者 时间 类型 操作

Recovery of waste heat in cement plants for the capture of CO

Ruifeng DONG, Zaoxiao ZHANG, Hongfang LU, Yunsong YU

期刊论文

A performance analysis of integrated solid oxide fuel cell and heat recovery steam generator for IGFC

Souman RUDRA, H. T. KIM, Jinwook LEE, L. ROSENDAHL,

期刊论文

Automated retrofit targeting of heat exchanger networks

Timothy G. Walmsley, Nathan S. Lal, Petar S. Varbanov, Jiří J. Klemeš

期刊论文

Exergy analysis of R1234ze(Z) as high temperature heat pump working fluid with multi-stage compression

Bin HU, Di WU, L.W. WANG, R.Z. WANG

期刊论文

Analysis of a 1 kW organic Rankine cycle using a scroll expander for engine coolant and exhaust heatrecovery

Yiji LU, Anthony Paul ROSKILLY, Long JIANG, Longfei CHEN, Xiaoli YU

期刊论文

small-scale silica gel-water adsorption system for domestic air conditioning and water heating by the recovery

Y. YU, Q. W. PAN, L. W. WANG

期刊论文

Energy-efficient recovery of tetrahydrofuran and ethyl acetate by triple-column extractive distillation

Ao Yang, Yang Su, Tao Shi, Jingzheng Ren, Weifeng Shen, Teng Zhou

期刊论文

Typical off-design analytical performances of internal combustion engine cogeneration

Xiaohong HE, Ruixian CAI

期刊论文

Improved resilience measure for component recovery priority in power grids

期刊论文

Absorption heat pump for waste heat reuse: current states and future development

Zhenyuan XU, Ruzhu WANG

期刊论文

Technologies for pollutant removal and resource recovery from blackwater: a review

期刊论文

Dissolved methane in anaerobic effluent: Emission or recovery?

期刊论文

China Launched the First Wastewater Resource Recovery Factory in Yixing

期刊论文

Highly selective and green recovery of lithium ions from lithium iron phosphate powders with ozone

期刊论文

“NEW” resource recovery from wastewater using bioelectrochemical systems: Moving forward with functions

Akshay Jain, Zhen He

期刊论文